Metal Material Torsion Testing Machine
Precision torsion testing for metallic wires, rods, and structural components
Product Overview
This computer-controlled torsion testing system is engineered for determining the torsional properties of metallic materials under controlled angular displacement. The machine employs a servo motor drive coupled with a high-precision torque transducer, enabling accurate measurement of torque, torsion angle, and torsional stiffness. It is suitable for quality control, material research, and failure analysis in wire, rod, and component testing.
Applicable International Standards
The system is designed to comply with the following recognized testing standards:
- ISO 7800 — Metallic materials — Wire — Simple torsion test
- ISO 9649 — Metallic materials — Wire — Reverse torsion test
- ASTM A938 — Standard Test Method for Torsion Testing of Wire
- GB/T 10128 — Metallic materials — Torsion test at room temperature
Note: Specific compliance depends on model configuration, grip selection, and specimen dimensions. Customized solutions for additional standards are available upon request.
Key Features
- Servo-driven precision control — Delivers consistent bidirectional rotation with precise speed regulation for repeatable test results.
- High-accuracy torque measurement — Equipped with a strain-gauge torque sensor achieving high resolution across the full measuring range.
- Automatic angle tracking — Real-time torsion angle measurement with 0.01° resolution across a range of 0° to 9999°.
- Integrated safety protection — Includes overload protection, emergency stop, and limit switches to safeguard operators and equipment.
- User-friendly test software — Windows-based interface supports real-time curve display, automatic data processing, and instant report generation.
- Rigid frame construction — High-precision linear guides ensure specimen alignment and minimize measurement deviation during testing.
Technical Specifications
| Parameter | Specification |
|---|---|
| Maximum Torque | 200 N·m / 500 N·m / 2000 N·m (model dependent) |
| Torque Measurement Range | 2% – 100% FS |
| Torque Accuracy | ±1% of indicated value |
| Torsion Angle Range | 0° – 9999° |
| Angle Resolution | 0.01° |
| Torsion Speed | 3.6 – 1080 °/min (adjustable) |
| Max. Chuck Distance | 500 mm (standard) |
| Specimen Diameter | Φ5 – Φ12 mm (standard collet; custom ranges available) |
| Power Supply | 220 V / 50 Hz or 380 V / 50 Hz (configured to order) |
Specifications are subject to change without notice. Custom torque capacities and specimen fixtures are available for specific application requirements.
Typical Applications
- Wire manufacturers — Verification of torsional ductility and surface defect detection in steel, copper, aluminum, and alloy wires.
- Fastener and hardware quality control — Torsional strength assessment of bolts, screws, and threaded components.
- Automotive and aerospace — Evaluation of drive shafts, torsion bars, and critical structural elements under torsional loading.
- Material research and development — Characterization of shear modulus, yield torque, and fracture behavior in new alloys.
- Construction and infrastructure — Testing of reinforcing bars, bridge cable wires, and prestressing steel for torsional reliability.
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